sinter plant benefit


Sinter Plant - Fluke Process Instruments

Sinter Plant A sinter plant can process various materials into a finished product that has the desired chemical composition and grain size to be used in the blast furnace. Materials include iron ore fines, limestone, dolomite and waste dust, scale and slag particles.

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Equipment for Iron Ore Sintering Process and Steel ...

Sinter is the primary feed material for making iron in a blast furnace. According to the U.S. Environmental Protection Agency, the sintering process converts fine-sized raw materials, including iron ore, coke breeze, limestone, mill scale, and flue dust, into an agglomerated product, sinter, of suitable size for charging into the blast furnace. ...

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Sinter Plant - an overview | ScienceDirect Topics

Apr 02, 2010· The absence of coke ovens and sinter plants in the FINEX process allow the capital investment of the FINEX to be reduced 20% compared to a conventional BF. Without cokemaking and sintering, the FINEX is more compact and takes less space. Continued cost advantages during operation can be realized as low cost and low quality raw materials (high alumina ore, high zinc ore, …

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Case Study: Filtering Lead/Sulfur in Sinter Furnace using ...

The sinter furnace is working with galena, a lead/sulfur compound, which releases significant amounts of SOx during the sinter process. Most of this goes to an acid plant, but significant amounts leak into the baghouse system, creating a chemically aggressive environment.

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Sintering plant at a glance - SlideShare

Oct 27, 2014· Sintering plant at a glance 1. 1 SINTERING PLANT 2. 2 DEFINITION OF SINTERING Sintering is a process of agglomeration of fine mineral particles into a porous and lumpy mass by incipient fusion caused by heat produced by combustion of solid fuel within the mass itself. 3. 3 TYPES OF SINTER • NON FLUX SINTER • FLUXED SINTER • SELF FLUXED ...

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Sinter Plant & Blast Furnace Optimization

the benefits and the suitability of sinter modifications have been proven by the simulation, the new sinter mix is introduced in the real sinter plant. Comparably low capital cost of the test sinter plant results typically into a fast return on investment of < 1 year! Benefits

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Sintered Nickel: The Ultimate FAQs Guide | Filson Filter

This guide covers everything you need to know about sintered nickel such as features, manufacturing process, uses, quality testing, porosity and classification, among other aspects. So, if you want to be an expert in sintered nickel, read this guide. What is a Sintered Nickel? How can you Manufacture Sintered Nickel? What is the Composition of … Sintered Nickel: The Ultimate FAQs Guide Read ...

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Connected Enterprise Delivers Improvements at Ukrainian ...

Jan 02, 2018· The result of all the work undertaken by Azov Controls has resulted in a truly modern sinter shop control room at Zaporizhstal PJSC. The new facility allows the operational services of the plant to not only monitor and control the main technological parameters of all workshop equipment, but also to perform automated management of these processes.

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GREENER SINTERING FOR CHINA | Primetals Technologies

The new sinter plant is scheduled for start-up (initiation of Phase 1) in September 2017. MAIN BENEFITS OF SWGR A key advantage of the Selective Waste Gas Recirculation system is the reduced operational expenditures of the sinter plant due to a notable decrease in coke consumption.

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What are the major advantages of fluxed sinter in blast ...

Feb 04, 2021· Sintering is a thermal process (carried out at 1300 deg C to 1400 deg C) by which a mixture of iron ore, return fines, recycled products of the steel plant industry (such as mill scale, blast furnace dusts, etc.), slag forming elements, fluxes and coke fines are agglomerated in a sinter plant with the purpose of …

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Iron & Steel Industry | PILLWAX Industrial Solutions ...

Your Benefit. We have a up-to-date overview on the current Developments on the Steel Market, and at the Suppliers of Process Equipment and Process Technology. ... Projects on modernization or new Plant Equipment and Technology for Coke Plants, Sinter Plants, Blast Furnace and Stove Equipment, Steelmaking and BOF Converter Equipment.

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Sintering Process Equipment Used in Iron and Steel ...

Stabilization of the basicity of the sinter product delivers benefits not only to the sinter operations but to the downstream iron making process. ... Fisher Scientific solutions across the Integrated Steel plant workflow, from raw material handling to coke plant, sinter plant, blast furnace, hot rolling, cold rolling, coil coating, and lab ...

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Sinter Machine - an overview | ScienceDirect Topics

Apr 02, 2011· To meet the 5.26 million ton annual sinter requirement, two sinter machines of 312 m 2 with straight strand type cooler of 420 m 2 were proposed. It was the first sinter plant in India to have ground blending of base mix with subsequent finishing of the mix in respect of carbon and basicity for improved consistency of the sinter produced.

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Understanding Sinter and Sinter Plant Operations – IspatGuru

Mar 15, 2015· Understanding Sinter and Sinter Plant Operations. satyendra; March 15, 2015; 0 Comments ; fluxes, Iron ore fines, SCFA, sinter, sinter plant. basic sinter, sintering machine,; Understanding Sinter and Sinter Plant Operations Sintering is a process of agglomeration of fine mineral particles into a porous and lumpy mass by incipient fusion caused by heat produced by …

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CHAPTER-11 FUNDAMENTALS OF IRON ORE SINTERING

A sinter feed with good permeability from ignition until burn-through is required for efficient operation of a sinter plant. In this regard it is necessary to consider the widely held and simplistic view that sinter feeds containing iron ores with high ultra-fines content have low-pre-ignition permeability.

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Automation and Control System of Sinter Plant – IspatGuru

Aug 21, 2021· Its benefits include (i) high productivity since it keep the sinter plant running at peak performance while minimizing consumption of electric energy and fuel, (ii) product quality which means that the sinter maintains the chemical, physical, and mechanical properties sinter at the desired levels, (iii) reduced fuel consumption which is due to ...

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Access to Knowledge on Industrial Energy Efficient ...

Benefits Fuel saving: 22.1 kWh/t-sinter CO2 emissions reduction: 20 kg/t-sinter Envl. Benefits: SOx, Nox, and Dust reduction COST:Apprx. Rs 295 crores (Varies considerably dependingupon power plant capacity) (RINL Sinter cooler waste heat recovery based 20.6 MW power plant cost: Rs. 252 crores)

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SINTERING AND PELLETISATION OF INDIAN IRON ORES

Reduction plant or COREX. Pelletisation was invented to make use of Blue dust and ultra fine concentrate generated in the Iron ore beneficiation plants. Pellets have the benefit of lower gangue on account of beneficiated ore. 6. NEED FOR PELLETISATION ... Sinter plant control systems 21.

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SMS group : Reference - EFA process

The EFA TM is installed at the end of the sinter plant process chain, downstream of the electrostatic separator and fan. It essentially consists of an entrained flow absorber (EFA TM) and a bag-type filter.The offgas captured from the sinter plant typically contains dust, sulfur oxides, hydrochloric and hydrofluoric acids, as well as dioxins and furans.

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Sinter Plant - MECON

Sinter Plant Raj Kumar Goel, Managing Director, Vankam Vasu, DGM SLR Metaliks Limited, Email : [email protected] Abstract The maximum utilisation / consumption of sinter in blast furnace depend on commercial benefits and technical suitability for BF operations. As on today, sinter has become widely accepted and preferred burden material in blast

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Iron Ore Sintering Process Model to Study Local ...

Sinter process scheme. Benefit of this process is to allow recycling of residues from other sections of the plant, such as flue dust, mill scale, lime dust and sludge. Figure 2. Typical placement configurations of the horizontal and vertical permeability bars in a sinter plant base mix feeding system. The efficiency of the process can be ...

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PROCESS BRIEF - Ministry of Steel

sintering process, sinter cake will be crushed and screened after discharge from the machine. Sinter having size > 5 mm will go to the cooler and then it will go to BF. Sinter with size < 5 mm size fines will be re-cycled in the process. 4. Some of critical Equipments/ facilities in Sinter Plant are asunder: Sl. No. Major equipments 1.

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Ore Sintering - an overview | ScienceDirect Topics

Apr 02, 2010· The total energy use distribution [24] by various units of the steel plant (coke ovens, sinter plant, blast furnaces, steel shop, rolling mills, and power plant) is shown in Figure 4.2.8. It can be noted that the major share (72%) of energy is required during iron making which includes coke making (12%), iron ore sintering (6%), and blast ...

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030301 Sinter plants - European Commission

European Dioxin Inventory - Results 030301 Sinter plants 78 Flue gas conc. [ng I-TEQ/m³] Emission factors [µg/t] Remark typ min max typ min max A 0.20 2.50 2.35 lower EF correspods to plant with high performance wet scrubber "Airfine" B 5.00 1.50 50.00 EF refers to data from S, NL and D CH no sinter plant D 0.08 0.11 0.62 0.88 0.89 refers to hot crushing and sieving

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Selective Waste Gas Recirculation for Sinter Plants - YouTube

Dec 13, 2012· Selective Waste Gas Recirculation for Sinter Plants by Siemens Metals Technologies.

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How an Indian steel company is adding more mettle to its ...

A n Indian steel and power major was facing financial pressures and operational challenges. Frequent changes in raw material source resulted in variations in quality along with additional impacts on operating parameters. The company was looking to leverage AI/ML to address these challenges and transform its operations to enhance output at lower cost while maintaining consistent quality.

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SINTER PLANT SERVICES CC Company Profile | -, South Africa ...

SINTER PLANT SERVICES CC is located in -, South Africa and is part of the {{industry}} Industry. SINTER PLANT SERVICES CC has 62 total employees across all of its locations and generates $10.13 million in sales (USD). There are 2 companies in the SINTER PLANT SERVICES CC corporate family.

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Sinter Plant - Venkateswar Engg Works

The Sinter Plant comprises of each segment of sinter chamber having 3 nos of vessels which total production capacity of 20 MTD x 5 segment = 100 MTD. Cost involvement. For the purpose of cost reduction 30% of Mn Fine (sinter) can be use; As per availability of Mn ore and suitability of Mn:Fe ratio to produce 60-14 Grade

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Sinter Plant Operation

Nov 15, 2018· Oxide Use in Sintering. The original function of the sintering process of the I.S.P. is both to eliminate sulfur and to make hard sinter from zinc and lead sulfide concentrates. But the imbalance of the sulfuric acid demand/supply and various policies on resource recycling have required us to treat a great deal of secondary non-sulfidic materials.

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SAFETY GUIDELINES FOR IRON & STEEL SECTOR MINISTRY OF ...

Sinter Plant, which forms 70-80% of iron bearing charge in the Blast Furnace. This entire process of sinter making is associated with various hazards safety like hit / entanglement with mobile equipment, burns, fire, slip & fall, exposure to dust, smoke, noise, heat & gas etc. 2.

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More energy and lower emissions – new circular cooler ...

Mar 17, 2021· The new dedusting system for the circular cooler with an integrated heat recovery system at sinter plant 3 of ROGESA Roheisengesellschaft Saar mbH, a joint subsidiary of Dillinger and Saarstahl, is significantly helping improve environmental protection at the Dillingen location. ... The heat recovery generates an additional energy benefit of ...

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BF3 Sinter Plant Environment Statement - Sesa Goa Iron Ore

cooling, dust suppression and Sinter plant usage. ** Domestic consumption is a combined figure for 0.54 MT PA Blast Furnace and for Sinter Plant. *** Cooling water for the year is inclusive of both Blast Furnace and Sinter Plant. Earlier values for cooling tower water is different as it was calculated separately for Blast

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New circular dedusting system benefits environment

Mar 17, 2021· A new dedusting system is said to be significantly helping to improve environmental protection following its installation on a circular cooler with an integrated heat recovery system at sinter plant 3 of ROGESA Roheisengesellschaft Saar mbH, a joint subsidiary of Dillinger and Saarstahl. The environmental project represents an investment of EUR 28 million.

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Pellet and Sinter Plants for Tata Steel ... - Lntecc.com

The 6 MTPA plant built in a consortium with M/s. Outotec, Germany has a reaction area stretching over 192 m and pelletising area of 768 sq. m. Similarly, in 2016, we built India's largest sinter plant for Tata Steel, Kalinganagar, Odisha. The 5.75 MTPA plant built in consortium with M/s. Outotec, Germany has a sintering area of 496 sq. m.

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